ZEECO RESOURCES | Presentations

Low NOx Burner Retrofit Challenge

Written by Ryan Roberts | Apr 12, 2016 9:18:00 PM

2016 AIChE Spring Meeting – April 11-14, 2016 – Houston, TX

Project Background

  • Existing burners: conventional raw gas burner
  • Average yearly NOx level: 244 ppmv [500 mg/Nm3]
  • Heater roof tubes are 16.4 ft above furnace floor
    • Existing burners were impinging on roof tubes causing hot spots and tube coking
  • Poor combustion air distribution to burners

GLSF Round Flame Minimum Emissions Burner

Chosen for its ability to achieve ultra-low NOx emissions while maintaining compact flame shapes and high flame stability on all fuels


Conclusions

  • Multi-Burner combustion testing was performed in Zeeco’s Testing Facility to accurately simulate on site conditions
  • Burners were delivered to site and installed with Zeeco’s supervision
  • On site burner performance testing was conducted and proved that the burners were meeting all required performance goals
  • Further heater operation improvements can be performed to improve the burner performance even further

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