rental-vapor-combustor

Rental Vapor Combustors

Rental Vapor Combustors for Safe and Smokeless Combustion

Zeeco maintains a rental fleet of skid and trailer-mounted vapor combustor units (VCUs) staged around the world and available on demand. Designed with the end user in mind, our rental vapor combustors offer easy operation and installation within a matter of hours. Whether you need a simple skid-mounted design, or a fully-automated, trailer mounted ZEECO® ZEPHYR™, users depend on our proven, reliable smokeless solutions.

Designed for Reliable Destruction Efficiency

Fully enclosed to efficiently use both combustion and quench air, Zeeco’s vapor combustors maintain precise chamber temperatures to ensure optimal destruction and removal efficiencies (DRE) to meet or exceed the most stringent clean-air standards. Our vapor combustors can be fully automatic or manually operated, depending on your specific needs and regulatory requirements.

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  • Tank Degassing:
    • Zeeco's Zephyr units are ideal for tank degassing operations. With the help of a vapor blower, the Zephyr ensures tank gasses are safely evacuated and destroyed.
  • VRU Maintenance and Carbon Changeout:
    • Ensure loading operations remain online during vapor recovery unit (VRU) maintenance and carbon changeouts. Zeeco's Zephyr units safely destroy any waste gases that would otherwise be captured by the VRU during the loading process.
  • Marine Applications:
    • Zeeco supplies Zephyr units designed for marine applications. These Zephyr units include a dock safety skid and vapor blower skid, which can handle a load rate of 10,000 bbls/hr.
  • Wide range of flow rates, including up to 4800 GPM for vapor loading
  • Destruction efficiencies up to 99.9% with sample ports for testing
  • Full turndown capability
  • Smokeless performance from 0% to 100% operation
  • Completely hidden flame and zero emitted radiation
  • Flame arrestors on inlet for flashback prevention
  • Automatic on/off operation for loading facilities based on pump operations
  • Interchangeable tip designs for broad relief conditions
  • Adjustable or controlled by forced draft to facilitate better mixing and stoichiometric combustion at the burner assembly
  • Natural draft dampers for chamber combustion air and temperature control of vapor combustor
  • Internal ceramic fiber refractory lining
  • Thermowell and thermocouple for temperature monitoring of combustion chamber
  • Fully automated controls system for automatic flame ignition and monitoring with electric or solar power
  • Retractable pilot can be removed and maintained without shutting down
  • DOT-compliant trailer-mounted option for easy transportation
  • Trailer option with hydraulic outriggers and stack lift system for simple setup without the need for cranes
  • Skid-mounted option for longer-term usage periods
  • Can be used as a thermal oxidizer, flare, or vapor combustor to meet local regulations and existing permits
  • Anti-flashback burners for supplemental flashback protection
  • ZEECO ProFlame™ flame scanners
  • Flame and detonation arrestors
  • Assist gas for maintaining internal operating temperatures for high DRE
  • Forced draft fan for smokeless operation
  • Vapor blower for low/no pressure gas operation
  • Solar-powered ignition system
  • Auto or manual spark ignition
  • Knock out drums and instrumentation
  • Integrated dock safety system for loading applications

ZEECO Rentals Dispatch Process

Inquiry

Zeeco receives your inquiry

Process Design Review

We request your process data, such as gas composition, flow rates, and pressures to determine the best rental equipment option.

Equipment Preparation

Upon receipt of the order, we prepare the equipment for shipping and perform any modifications required for special applications. 

Equipment Shipment

Equipment is then shipped to site.

Site Installation & Commissioning

Once the equipment is delivered, our engineers remain on-site for installation and commissioning

Services we offer

MARKETS WE SERVE

Zeeco can provide combustion and emissions control solutions wherever hydrocarbon processing takes place. Customers can find our equipment and services in upstream, midstream, and downstream oil and energy processes.

We also offer products and support for other industries and applications such as tank/terminal loading and storage, pharmaceutical, carbon black, pulp & paper, steel, food processing, and more.