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ZEECO duct burners are installed in combustion turbine facilities around the world, including flue gas reheat systems for SCR NOx reduction and air heating applications.

Zeeco Duct Burner System Upgrades and Retrofit Program.

Zeeco’s DB-LN burner series minimizes emissions while maximizing fuel flexibility and energy efficiency to provide reliable supplementary firing for power and steam generation. The ZEECO® duct burner uses a self-supporting design and does not require any mid span support structure. Each firing element and flow baffle is designed to grow and expand independently. This design extends equipment life in the high temperature and turbulence downstream of a combustion turbine.

 

Low-NOx Duct Burner
Low-NOx Duct Burner

Common Industry Challenges

  • Imbalanced flame patterns leading to imbalanced boiler heat absorption
  • Sagging or binding firing elements
  • Warped or corroded flame stabilizers
  • Warped or corroded duct liners
  • Ineffective ignition systems
  • Ineffective scanner locations and technology
  • Ineffective distribution grid systems
  • Improper velocity and air/exhaust gas mixing
  • Improper flame length
  • Warranty issues and poor equipment performance

 

Zeeco Duct Burner Benefits

  • Proper design firing system leads to balanced flame patterns and boiler heat absorption
  • Self-supporting elements
  • Engineered for success from start to finish
  • Full modeling capabilities, including CFD and physical air flow models.
  • Cost-effective system design and engineering
  • Guaranteed emissions levels for NOx and CO
  • Predictable flame lengths
  • Retrofits that eliminate warranty and performance issues
  • Comprehensive turnkey installation and startup services available

Duct Burner flame

Smarter Engineering

We understand the real day-to-day challenges in the power and steam industry. That’s why Zeeco engineers use proven cold flow and CFD modeling to simulate specific process conditions against actual equipment design, optimizing system performance and eliminating potential warranty issues. Zeeco’s smarter engineering abilities minimize start up time, maximize revenue, and provide reliable results for a system that lasts significantly longer.

 

Heat Recovery Steam Generators – Duct Burner Systems.

Low NOx DB-LN Burners

AR/GS Gas and High Energy Spark Igniters

ProFlame Scanner Systems

Full BMS and Controls Integration

Fuel Delivery Systems and Valve Racks

Site Ports and Cooling Air Systems

 

Engineering Studies.

Environmental Compliance

Efficiency Audits

Fuel Conversions

Capacity Increase

Carbon Footprint Reduction

 

Flow Modeling Center.

Physical and CFD Modeling

Combustion Air Systems

Flue Gas Recirculation Systems

Over-Fire Air Systems

Exit Gas / Stack Modeling

Selective Catalytic Reduction

 

Duct Burner flame

On-Site Technical.

Start-Up

Installation Supervision

Preventative Maintenance

Service Contracts

Operator Training

Aftermarket Parts

 

Turnkey.

Coordinating Supply

Equipment Modification

Demolition / Installation

Start-Up

Operator Training

Site Management

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